How grappa is made

Distillers used to travel from vineyard to vineyard with mobile stills. Some grappa distillers continue this tradition but it is now more common for even small distilleries to operate fixed stills.

Once the juice has been extracted by pressing for wine making, pomace from white grape varieties is taken to the distillery and left to ferment. The alcohol content from red varieties is usually sufficient for distillation and so does not require further fermentation. At this stage the red pomace is around 4% alc./vol. and the white around 2.5% alc./vol..

The pomace is usually stored in silos which are covered to retain moisture and reduce oxidisation. It is increasingly common for the pomace to be stored refrigerated and under a protective layer of carbon dioxide. The pomace is then processed to remove larger stalks and wood before being transferred to the still.

Distillation extracts alcohol from the pomace and concentrates the alcohol. Italian law dictates that the pomace is distilled solid, without water. Two types of still are used for grappa production: continuous using a disalcolatore, and discontinuous or batch distillation.

Continuous grappa distillation takes place in two stages, the first being in a disalcolatore, which translates as 'strip alcohol', a reference to the way this apparatus uses steam to strip the pomace and produce 'flemma', a raw alcohol at 15%-20% alc./vol.. The flemma is then distilled using continuous column distillation apparatus to produce Grappa at 80-86% alc./vol..

Batch distillation uses alembic small steam boilers which must be filled and emptied one batch at a time. Steam injected through the base rises through the pomace, stripping it of alcohol.

Continuous distillation is a relatively modern development but the use of discontinuous distillation has enjoyed a renaissance since the 1960s with batch made grappa being perceived as more premium. Some producers, including Nardini, use both continuous and discontinuous distillation, blending the distillate of the two in the same way that Scotch whisky is a blend of pot still single malt and continuously distilled grain whisky.

The newly distilled grappa is usually rested in vats and allowed to marry for six months. Unaged grappa is then hydrated prior to bottling to reduce the strength to 40 - 50% alc./vol.

Aged grappa is matured in casks made of oak or from other woods such as acacia, ash and cherry. If aged for at least a year then the grappa may be termed vecchia or invecchiata. If aged for at least 18 months then it becomes riserva or stravecchia, but some grappas are aged for many more years prior to bottling. The ageing process imparts a golden colour and mellows the grappa, giving it a dry, woody character. Some grappa is aged in glass to produce a crystal clear but oily spirit.